SOLAR GATE

Description	Page
KIT PARTS INCLUDED OPERATOR PARTS INSTALLATION OF MOTOR AND BRACKETS INSTALLATION OF ELECTRIC LOCKS MOUNTING OF MECHANICAL LOCK MOUNTING OF SOLAR PANEL MOUNTING OF CONTROL BOX WIRING INSTRUCTIONS CONTROL BOARD SPECIFICATIONS AND SETTINGS MOTOR TRAVEL AND ELECTRONIC CLUTCH SETTINGS PROGRAMMING YOUR REMOTE CONTROLS TROUBLESHOOTING	4 - 5 6 7 - 9 9 - 10 11 12 12 13 14 15 16 17

PLEASE ENSURE YOU READ YOUR WARRANTY CONDITIONS.
INSTALLATION OF THE MOTOR INDICATES ACCEPTANCE OF WARRANTY CONDITIONS

WARRANTY

Solargate warrants all parts (except batteries and remote controls) free from defect for a period of 12 months (when warranty form is received) from date of purchase or from the installation date if installed by an authorised agent. Warranty is void if instructions are not carried out correctly when installing the unit or you do not affix the warning sign on front of your gate. The gate must swing freely and adjustment may be required from time to time, due to movement of the gate. Warranty will not be covered by the installer if movement of the gate is detected. Proper care and maintenance practices should be observed during the life of the operator. Warranty is void for incorrect, improper or unreasonable use, faulty installation or adjustment which is not carried out or authorised by the supplier, damage caused by vehicles, stock, animals, vandals or extreme weather conditions, attempted modifications or repairs carried out by unauthorised persons, faulty or unsuitable wiring. We do not repair units on-site, all postage or courier charges are borne by the customer for all returns. All equipment is tested and free from defect before leaving our factory. Batteries and remote controls supplied with the unit are tested and declared free from defect at time of purchase, however are only warranted for one week.

S560-1M

S560-1E

NO.	DESCRIPTION
1 2 3 4 5 6	ACTUATOR/MOTOR BATTERY SOLAR PANEL MECHANICAL LOCK LATCH AND CABLE BRACKETS REMOTE CONTROL

SOLAR PANEL IS REPLACED WITH TRANSFORMER AND NO BATTERIES
ON MAINS POWER UNIT

S 560 2E. V 90 SHOWN FOR ILLUSTRATION PURPOSES ONLY
V 45 LOCK SUPPLIED, V 90 LOCK OPTIONAL EXTRA

S560-NL SELF LOCKING FOR GATES UP TO 1.5M PER LEAF

NO.	DESCRIPTION
7 8 9 10 11 12	CONTROL BOARD CONTROL BOX PARTS BAG (OPTIONAL) ELECTRIC LOCK. V90 SHOWN, SOME MODELS WITH V45 ELECTRIC LOCK STRIKE FMR SLIMLINE RECEIVER

MECHANICAL LOCK ONLY PROVIDED FOR SINGLE FARM GATES

OPERATOR PARTS INCLUDED SPECIFICATION 1. OPERATOR MAXIMUM DIRECT FORCE: 1400N 2. MAXIMUM POWER CONSUMPTION: 12V X 6A = 72W 3. DUTY CYCLE: 50% 4. BRACKETS VARY FOR FRONT AND REAR MOUNTINGS
Four hole universal bracket. Small holes for post side of motor, large holes for gate side of motor.
Slotted bracket used only for gate side of motor, to be used only with mechanical lock set.

NO.	DESCRIPTION
1 2 3 4 5 6 8	ACTUATOR RELEASE KEY FRONT MOUNTING 4 HOLE BRACKET (SLOTTED FOR MANUAL LOCK) REAR MOUNTING 4 HOLE BRACKET REAR CLEVIS PIN GRUB SCREW FRONT CLEVIS PIN

EASY-MOUNT SLOTTED FRONT BRACKET FOR SINGLE SWING FARM GATES WITH MECHANICAL LOCK ON S560-1M MODEL ONLY.

INSTALLATION

INWARD OPENING MOUNTING DIMENSIONS FOR STANDARD OPERATOR. S560-M MODEL FRONT BRACKET IS REPLACED WITH SLOTTED QUICK MOUNT BRACKET AND FRONT HAIRPIN IS REPLACED BY CABLE FOR MECHANICAL LOCK. OPERATOR IS MOUNTED WITH ARROW POINTING DOWN.

FIGURE SHOWN IS TOP VIEW

ANGLES MAY VARY WITH EACH INSTALLATION

 

OUTWARD OPENING MOUNTING DIMENSIONS FOR STANDARD OPERATOR. S560-M MODEL GATE BRACKET IS REPLACED WITH SLOTTED QUICK MOUNT BRACKET AND FRONT HAIRPIN IS REPLACED BY CABLE FOR MECHANICAL LOCK. OUTWARD OPENING GATES REQUIRE A PULLEY HOOK (NOT SUPPLIED) TO REVERSE THE OPERATION OF THE CABLE. OPERATOR IS MOUNTED WITH ARROW POINTING DOWN.

FIGURE SHOWN IS TOP VIEW

ANGLES MAY VARY WITH EACH INSTALLATION

INSTALLATION WITHOUT THE ELECTRICAL LOCK FOR GATES UP TO 1500MM EACH
1. INSTALL THE STOPPER BRACKET , OPTIONAL FOR GROUND MOUNT, INSTALL AT THE BOTTOM OF THE OPPOSING POST FOR SINGLE LEAF GATE.
2. INSTALL STOPPER 2 (not supplied) TO SET GATE MAXIMUM OPENING. (i.e. a wooden peg may be used for this purpose. Both stoppers must be installed or warranty may be void).
3. INSTALL THE OPERATOR AS PER THE PREVIOUSLY ILLUSTRATED DIMENSIONS.
4. ONCE THE OPERATOR IS INSTALLED, MANUALLY RELEASE THE OPERATOR USING THE MANUAL RELEASE KEY TO ENSURE THE GATE OPENS AND CLOSES ON BOTH STOPPERS. THE MANUAL RELEASE KEY WAY IS LOCATED UNDER THE FLAP ON THE TOP OF THE OPERATOR. BE SURE TO AFFIX THE WARNING SIGN TO FRONT OF GATE.

  DOUBLE GATE SHOWN

THE J45 LOCK IS SET UP FOR OUTWARD OPENING DOUBLE GATES, FOR INWARD OPENING, REMOVE THE SPRING AND REPLACE WITH THE SPRING SUPPLIED AS SHOWN BELOW

 
1. INSTALL THE ELECTRIC LOCK AND STOPPER. WE RECOMMEND WELDING OR SCREWING THE LOCK BACKING PLATE TO THE GATE BEFORE ATTACHING ELECTRIC LOCK AND STRIKE. NOTE: ELECTRIC LOCK WIRE NOT SUPPLIED, USE (FIG 8 WIRE) 2 CORE SPEAKER WIRE AND FEED THROUGH TUBE OF THE GATE OR ALONG THE GATE FOR WOODEN GATES ENSURING NOT TO NICK OR EARTH THE WIRE. DO NOT WELD THE WHILST POWER IS CONNECTED TO THE SG 12 BOARD

2. INSTALL STOPPER 2 (not supplied) TO SET GATE MAXIMUM OPENING (i.e. a wooden peg may be used for this purpose) Both stoppers must be installed or warranty may be void).

3. IF THE OPERATOR IS INSTALLED, MANUALLY RELEASE THE OPERATOR USING THE MANUAL RELEASE KEY TO ENSURE THE GATE OPENS AGAINST STOPPER 2 AND THE LOCK CLOSES POSITIVELY INTO THE LOCK KEEPER (stopper 1).
(THE MANUAL RELEASE LOCK IS LOCATED UNDER THE FLAP ON THE TOP OF THE OPERATOR)
4. CONNECT ONE SIDE OF THE FIG 8 WIRE TO THE LOCK COIL TERMINALS OR WIRE AND THE OTHER SIDE TO THE TERMINALS MARKED LOCK ON THE SG 12 BOARD. IT DOES NOT MATTER WHICH WAY YOU CONNECT THE WIRES TO THE COIL. MAKE SURE YOU DO NOT LEAVE WIRES BARE, ALWAYS INSULATE.

 

INSTALLATION WITH THE V90 ELECTRIC LOCK FOR SINGLE OR DOUBLE GATES

INSTALL THE ELECTRIC LOCK AND STOPPER. WE RECOMMEND WELDING OR SCREWING THE LOCK BACKING PLATE TO THE GATE BEFORE ATTACHING ELECTRIC LOCK AND STRIKE. FOR SINGLE GATES YOU CAN MOUNT THE LOCK ACROSS THE VERTICAL PART OF THE GATE, ENSURE YOU GET A GOOD WELD. YOU MAY HAVE TO REMOVE THE GATE TO WELD THE BACKING PLATE ON. FOR DOUBLE GATES, OVERLAP THE LOCK PLATE SO AS TO TRAP ONE GATE BEHIND THE OTHER WHEN CLOSED. BECAUSE ALL INSTALLATIONS ARE DIFFERENT, THE LOCK KEEPER HAS BEEN MADE SIMPLE SO THE INSTALLER CAN ADAPT IT TO ANY APPLICATION. NOTE: ELECTRIC LOCK WIRE NOT SUPPLIED, USE (FIG 8 WIRE) 2 CORE SPEAKER WIRE AND FEED THROUGH TUBE OF THE GATE OR ALONG THE GATE FOR WOODEN GATES ENSURING NOT TO NICK OR EARTH THE WIRE. DO NOT WELD THE WHILST POWER IS CONNECTED TO THE SG 12 BOARD

SIDE-MOUNT SHOWN WITH BACKING PLATE	GROUND-MOUNT SHOWN WITH BACKING PLATE
SIDE-MOUNT SHOWN FOR SINGLE AS TOP VIEW	GROUND-MOUNT FOR DOUBLE SHOWN AS SIDE VIEW

ALLOW 4MM CLEARANCE BETWEEN ARROWS FOR BOTH TYPES OF INSTALLATION. INSTALL STOPPER (not supplied) TO SET GATE MAXIMUM OPENING (i.e. a wooden peg may be used for this purpose) Both stoppers must be installed or warranty may be void). IF THE OPERATOR IS INSTALLED, MANUALLY RELEASE THE OPERATOR USING THE MANUAL RELEASE KEY TO ENSURE THE GATE MEETS AGAINST THE OPEN STOPPER AND THE LOCK CLOSES POSITIVELY INTO THE LOCK KEEPER
(THE MANUAL RELEASE LOCK IS LOCATED UNDER THE FLAP ON THE TOP OF THE OPERATOR) CONNECT ONE SIDE OF THE FIG 8 WIRE TO THE LOCK COIL TERMINALS AND THE OTHER SIDE TO THE TERMINALS MARKED LOCK ON THE SG 12 BOARD. IT DOES NOT MATTER WHICH WAY YOU CONNECT THE WIRES TO THE COIL. MAKE SURE YOU DO NOT LEAVE WIRES BARE, ALWAYS INSULATE.

MOUNTING MECHANICAL LOCK AND CABLE FOR SINGLE FARM GATES

The mechanical lock provided for the 560 1M model is set up for right hand mounting as shown in Figures 2 & 3. To adapt for left hand mounting, unfasten the bolt, washer and nylox nut and reverse position. Make sure not to over-tighten the bolt to allow the lock latch to drop freely. Once the lock latch has been mounted on the appropriate side of the lock plate, use the U-bolts provided and mount the mechanical lock to the gate, allowing the lock latch to drop freely as shown in figure 2.	Figure 2
Fit the clevis pin through the slotted bracket and motor as shown in figure 1.	Figure 1
Feed the galvanised cable through the top hole of the lock latch and through the back of the top hole of the lock plate. Secure the cable to that end with the cable screw provided as shown in figure 3.	Figure 3
Figure 4	Feed the other end of the cable through the small hole of the front motor clevis pin as shown in figure 4. Make sure that the operator is closed firmly against the gate. When the operator is hard against the bracket, tighten the cable to take all slack, but not lift the lock latch. Install the cable-screw provided and tighten.

 

MOUNTING SOLAR PANEL (FOR SOLAR POWERED UNITS ONLY)

Before mounting the solar panel, the solar panel must be attached to the solar panel stand. Remove the panel from the box and the cable clips from the back of the panel to free the cable ensuring not to cross the wires. Attach the solar panel stand directly to the back of the panel, lining up the holes and the slots and securing with the hex nuts, bolts and washers provided. Mount the solar panel facing North (in the Southern Hemisphere) or South (in the Northern Hemisphere), tilted at the angle to the horizontal as indicated in the table.
Ensure the solar panel is installed in a sunny location for maximum sunlight ( Do not to fit where trees, leaves or hills may shade solar panel ) as this will affect the charging of the batteries and may result in the unit not working properly. It may be mounted on a separate pole for optimal positioning. We recommend using 4mm twin cable or greater when extending solar panel up to a 50 metre distance. Make sure to earth the solar panel when mounted.

LATITUDE TILT ANGLE 0-10 10 11-15 15 16-20 20 21-25 25 26-30 30 31-35 35 36-40 40 41-45 45 46-50 50 51-55 55 56-60 60 61-65 65 66-70 70 71-75 75

CONTROL BOX Before mounting the control box, the battery needs an initial charge. To do this, place the box near a power point and use the 12 volt DC transformer provided, making sure nothing is connected to the batteries. BE AWARE, the red terminal on the batteries connects to the red spade connector and the black terminal connects to the blue spade connector. It is a must that the battery should charge for no less that eight hours each. The transformer can also be used with, or in place of the solar panel. Once charged, mount the control box on the same side post as the operator. Make sure the control box does not obstruct the operator or the gate as it swings open. To mount the control box, open the lid, mark and pierce four holes and use 4 countersunk screws to attach to the post. The control box may be mounted vertically or horizontally, as long as the battery is secure.

 

 

WIRING INSTRUCTIONS FOR S G 12

IMPORTANT: BEFORE WIRING, ENSURE POSITIVE (RED) AND NEGATIVE (BLACK) TERMINALS AND WIRES ARE PROPERLY IDENTIFIED. REVERSING OF POLARITIES WILL CAUSE IRREVERSIBLE DAMAGE TO CONTROLS AND WILL VOID WARRANTY.

CARE SHOULD ALSO BE TAKEN NOT TO CROSS 240V WIRES OVER OR UNDER THE BOARD. THIS WILL INDUCE SPIKES ONTO THE SENSITIVE CIRCUITRY OF THE PRINTED CIRCUIT BOARD.

WHEN WIRING, MAKE SURE BATTERY OR POWER IS NOT CONNECTED TO THE BOARD

MOTOR

Inward opening gate: Connect black wire to left-hand terminal of M1. Connect white wire to right-hand terminal of M1. Repeat procedure if second motor is used on M2 terminals. Reverse motor connections for outward opening gates.

POWER

Connect black wire from black terminal on battery to negative (-) on control board. Connect red wire from red terminal on battery to positive (+) on control board.( ONLY CONNECT ONCE YOU HAVE SET UP THE CONTROL BOARD AND ARE READY TO COMMISSION THE GATE)
SOLAR PANEL

Connect black wire to black terminal of battery. Connect red wire to red terminal of battery using the double spade lugs provided.

 

SG 12 CONTROL BOARD SETTINGS
Direct Current Electronic Clutch for 12 Volt Single or Double Motors
The S G 12 comes in two versions, for single swing or double swing motors. It is designed to control automatic gates that use one or two DC motors and no limit switches. Not using any limit switches to stop the motors is what makes the S G 12 controller unique. This is made possible with an electronic clutch built into the controller.
The S G 12 has a built-in push button, photocell control and lock control. Standard wireless operation is available with the plug-in receiver.

S G 12 USER SELECTABLE SETTINGS

Options, Auto Closing, Open Only and Security Closing are user-selectable using the on-board 2-way dip switch. See table below:

Switch on 2-way code switch	ON	OFF
Switch 1	Enables Auto Close	Disables Auto Close
Switch 2	Enables Auto Close and Open Only	Disables Auto Close and Open Only
Switch 1 and 2	Enables Auto Close, Open Only and Security Close	Disables Auto Close, Open Only and Security Close

Press to open press to close
Both 1 and 2 switches are both off. Gate will not close until activated by remote control or push button output.
Auto Closing (Most commonly used)
Enabled when switch 1 is on. The Auto Close timer can be adjusted from 10 to approximately 100 seconds by the on-board trim pot called AC. Auto Close timer starts when the gate is fully opened and stopped.
Open Only
Enabled when switch 2 is on. This feature enables the user to open the gate but when the gate is opening the remote control is disabled and the gate will fully open. Gate closes when auto close timer expires.
Security Closing (Will only work if photo beam is used)
Enabled when switch 1 and 2 are on. The gate immediately closes after the photo beam is broken and the vehicle moves away from the photo beam, even if the gate is not fully open.
If the gate is opening and no vehicle passes through the gate then Auto Close will close the gate. An Auto Close time of 10 to 100 seconds can be set on the S G 12 board using the trim pot marked AC.

MOTOR TRAVEL AND ELECTRONIC CLUTCH SETTINGS

M1 and M2 Overload Trim pot (slow speed and obstruction control)
The trim pot labelled M1 and M2 sets the amount of overload. Turn clockwise for more overload power (increased force) , anti-clockwise is less overload power
(decreased force) . M1 is for motor 1 and M2 is for motor 2.

Red LED
Red LED O/L indicates that an overload has been detected. S G 12 card will stop motor after 1.5 seconds of overloading.
Red LED O L R indicates the gate travel distance in which reversal of motors will occur if an overload condition results. This condition is indicated when the LED is "on". When LED flashes and an overload condition occurs the gate will stop.

Overload Travel Range (O L R) Trim pot
The overload travel range is adjusted by the on board trim pot called O L R. The overload travel range sets the travel distance (fast speed) where the gate will overload and reverse. The user should set the travel range to approximately 1.5 seconds before the gate is fully opened (slow speed) or closed. Clockwise increases travel.

Slow Speed
The S G 12 will slow down before the fully closed position is reached. This position is indicated with the O L R LED blinking.

Replaceable Fuse
Replaceable 240 VAC, 10 Amp fuse.

Control Board Safety Features
The S G 12 has a built-in switch off protection. The motors will switch-off after 30-60 seconds of continuous running to avoid burning the motors out. The SG 12 board will fail when the battery is below 10.5 volts under load. This is noticeable when t he remote is pressed and gate will open only in one second movements.

ENSURE GATE IS IN THE CLOSED POSITION WHEN
CONNECTING POWER. THIS ALLOWS THE CONTROL BOARD TO MEMORISE THE STARTING POINT. CONNECTING THE POWER IN THE OPEN POSITION MAY CAUSE THE FUSE TO BLOW. IF THIS HAPPENS REPLACE WITH ANOTHER 10 AMP GLASS FUSE

 

PROGRAMMING REMOTE CONTROLS Make sure the batteries are in the remote controls and the S G 12 board is turned on. On the left top of the S G 12 board is the F M R receiver. PRESS and HOLD the S W 1 button on the receiver, press the allocated button on the remote control once for a second then release for a second, press again for two seconds, release both remote control and S W 1 button together. The remote is now set. Repeat procedure to cancel coding on remote control. This procedure is also used when you program the your keypad, be sure to set the codes up as per keypad instructions.

ANTENNA  The antenna wire is located on the F M R slim-line receiver. Where possible, it should hang out of the box, the higher the aerial wire, the better. If extra range is required, an optional external antenna may be purchased which is connected to shield and antenna on the slim-line receiver located on the S G 12 board.

OPTIONAL EXTRAS

PUSH BUTTON INPUT  The push button input may be used with any normally open push button, key switch or intercom and may be mounted anywhere. We suggest weather-resistant accessories to prevent false triggers due to moisture.

PHOTO CELL INPUT  Used in conjunction with through beams, this prevents the gate closing whilst there is an obstruction. An 11 watt panel must be used for this feature.

ELECTRIC LOCK OUTPUT  The electric lock output is used for electric lock models. A second battery must be used for this feature.

REMOTE 4 DIGIT KEYPAD  The remote keypad can be mounted within 50 metres of the gate, enabling you to restrict access to only those you choose to give the 4 digit PIN. Refer to keypad instructions for coding to the SW1 button on the FMR receiver.

 

TROUBLE SHOOTING

PROBLEM	SOLUTION
Gate starts to open then stops after 2 seconds or will not close even after pressing the remote control or push button	The battery is below 10.5 volts under load. Recharge battery for 8 hrs and reset gate from closed position. Check solar panel is in  full sunlight and wires connected. Check to make sure solar panel is receiving enough sunlight and is not in the shade. Failure to keep batteries charged will render them inoperable
Gate stops short of stopper in open or closed position	Adjust M1 or M2 pot clockwise for increased force
Gate slams into close stop without slowing down	Adjust O L R and M1 and M2 pots (when fitted) anti clockwise to slow unit down approx 1.5 sec before closing except when electric lock fitted
Motor sounds but nothing happens	Make sure motor is not disengaged, check manual release and fixing points
The gate stops short of opening or closing when it is cold	This is caused by the gate shrinking in the cold making the gate hinges tighter. Adjust the M1 or M2 pot clockwise to increase force
There is no power to the board	Check that the battery is charged and terminals are correctly installed. Battery should read between 11.8 and 13.6 volts DC if testing with a meter
The mechanical latch will not lift	Make sure the cable is tight and the screws are screwed in tightly
Motor is having trouble opening or closing the gate	Make sure the gate swings freely and is not falling to one side. Also, check for obstructions
The control board works from bridging the P.B (Push Button) terminals together but not from the remote control	Make sure the F M R receiver is correctly plugged into the control board, the battery in the remote is ok and the indicator light on the remote comes on when you press the desired button. Check remote control is programmed as per instructions page 16
Solar panel is not charging	Check that terminals and wires are tight and correct, check for dust or shadows through the day. Make sure the solar panel is facing the sun, do not mount on or near trees or hills, it requires 6 to 8 hours sun or positive light per day. The solar panel will charge in .1 volt DC increments until battery is charged if testing with a meter. A optional solar panel upgrade is available for problem areas.
Gate will not swing all the way open or closed	Check angles are set correctly. Installation may differ on each installation. Opening-angle diagrams are a guide only
Gate starts to open then stops after 2 seconds or will not close when fitted with electric lock even after pressing the remote control or push button	Disconnect lock wires from lock terminals. If the fault disappears, then there is a short in the lock wire or the lock coil or the batteries are short cycling making them useless for an electric lock unit. Consider new or larger batteries
Fuse blows or continues to blow	Make sure to always power gate up in closed position. Doing so when in open position will blow the fuse. Also, check for shorting of wires. Only replace with 10 Amp glass fuse for safety and warranty.
Motor or ram will not operate	Check manual key is not switched over. Make sure fuse is not blown. If these are ok, carefully remove black and white motor wires from terminals and test wires across a charged battery, if motor still does not run, return to us for repair.
Lock will not latch properly or keeps jamming or just wont go in	Check adjustment of lock, make sure to set lock up as per instructions, check level of gate and angle at which the lock strikes, adjust as necessary
You suspect there is no power coming out of the control board or the gate will not move	Press the SW1 button on the receiver for 2 seconds. There is a red light between SW1 and SW2. If this flashes, your fuse is ok and the control board has power. Make sure the remote controls have been set. Reset the gates in the closed position, reset the control board by disconnect and reconnect and try again ( make sure to disconnect all power when resetting). If still nothing, look at batteries first, if charged, then check the motor across the battery. If these items test ok, then there may be a fault in the controls or the lock or gate may be jamming, Check to make sure the gate is level and runs free by hand. If the control board or motor is suspected as being faulty, send back to our workshop for repairs or replacement
These instructions do not relate to my installation	All installations differ from gate to gate. We have endeavoured to relate to most common installations. Brackets and hardware have been designed to adapt to most gates, however, you may have to make modifications to our brackets, weld, extend wires or use different hardware where necessary to suit your particular gate installation